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CIMG0551-300x225.jpgRecently, a US automotive parts engineering facility contacted Abanaki Corporation about two issues it was having at its plant.

  1. Wanting to reduce the high costs of constantly needing to replace its coolant due to oil contamination
  2. Removing the oil from the wastewater recovery trenches.

The Tote-It machine center skimmer was the answer. The skimmer is well suited for parts washing and machining center applications. By removing surface oil from a wash tank, the parts will not be recontaminated as they are withdrawn. CIMG0548-300x225.jpgFurthermore, by removing tramp oil from a coolant tank, the company prevents excessive smoke and fumes that are caused by oil burning during cutting operations. The Tote-it also reduces bacteria growth in the tank, along with the resulting odor.

Once the facility utilized the Tote-It skimmer in both the cooling tanks and the recovery tanks, it was able to successfully remove the oil from the coolant and from the wastewater.Additionally, with the ability to clean the oil laden coolant, the facility was able to save a significant amount of money and time on coolant disposal costs.

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Abanaki tube oil skimmer

TubeTastic.jpgTramp oil is huge problem for machining centers.  It can affect the appearance of the finished part, lead to worker skin conditions and leave a haze of smoke in the shop creating an environmental hazard.  Many machining centers built today have limited access to the coolant sumps more than they used to.  This creates a dilemma: how do you remove oil from a coolant sump when you barely have access to it? A mini tube skimmer, like the Abanaki’s Tubetastic!®, may be the perfect solution for this problem. The Tubetastic! has an oleophilic tube that snakes into your machining center and removes the oil from the surface of your coolant.  It attaches to the side of the tank lip or it can enter through a slot in the side of the machine.   Furthermore, i10003-300x249.jpgt has a high capacity to remove oil.  The Tubetastic! can remove as much as 1.5 gph of oil from the surface of cutting fluid, enough to handle virtually any tramp oil problem.

The TubeTastic! features a 50/60hz fan-cooled, continuous duty motor in either 110 or 220v and standard collector tubes allowing reaches of 8″, 12″, 18″ or 24″ with longer lengths available.

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M8tankConcentrator.jpgSometimes there are situations where your oil skimmer will collect water. If you are running your skimmer 24/7 and the tank or pit runs out of oil, your skimmer will pick up whatever is remaing in the tank, and most of the time that will be water or coolant. There is a way to prevent this and that is by utilizing an oil water sperator/concentrator in conjuction with your oil skimmer. The oil water conentrator attaches to the skimmer and helps in further separating the water/coolant from your oil. This unit is placed on the back of the skimmer. The skimmed material is drained into the concentrator and then it separates the water from oil. You can then drain the water back into the tank or well through one hose, and the oil drains from another. So, next time you’re wondering how to increase the efficiency of your oil skimmer, take a look at the oil water concentrator to help solve your dilemma.Rosemont-3628-Tote-It-application-photo-21-234x300.jpg

The Oil Concentrator is non-electrical and contains no moving parts — it simply receives liquid directly from the skimmer. Based on the principle of gravity separation, the Concentrator tank is sized so that there is adequate dwell time for the oil and water to separate. Water discharge is through a tube that has an open end near the bottom of the Concentrator, while oil flow is through a separate drain port near the top. As additional liquid enters the Concentrator, water and oil are
forced out through their respective discharge tubes and ports.

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This oil water separator is non-electrical and contains no moving parts — it simply receives liquid directly from the skimmer. Based on the principle of gravity separation, the Oil Concentrator tank comes in three sizes so that there is adequate dwell time for the oil and water to separate. Water discharge is through a tube that has an open end near the bottom of the Concentrator, while oil flow is through a separate drain port near the top. As additional liquid enters the Concentrator, water and oil are forced out through their respective disposal tubes.
This oil water separator is non-electrical and contains no moving parts — it simply receives liquid directly from the skimmer. Based on the principle of gravity separation, the Oil Concentrator tank comes in three sizes so that there is adequate dwell time for the oil and water to separate. Water discharge is through a tube that has an open end near the bottom of the Concentrator, while oil flow is through a separate drain port near the top. As additional liquid enters the Concentrator, water and oil are forced out through their respective disposal tubes.
This oil water separator is non-electrical and contains no moving parts — it simply receives liquid directly from the skimmer. Based on the principle of gravity separation, the Oil Concentrator tank comes in three sizes so that there is adequate dwell time for the oil and water to separate. Water discharge is through a tube that has an open end near the bottom of the Concentrator, while oil flow is through a separate drain port near the top. As additional liquid enters the Concentrator, water and oil are forced out through their respective disposal tubes.

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Oil Boss 2-1_SBG.jpgThe new Abanaki Oil Boss 2.0 oil skimmer provides cost-savings by removing oil contamination, prolonging the life of the coolant. The patent-pending Oil Boss 2.0 is designed for machines requiring a higher than normal amount of tramp oil removal.  This new high-capacity unit removes and discharges the tramp oil constantly.  The Abanaki Oil Boss 2.0 operates unattended using a specially-designed discharge facilitator, automatically discharging the tramp oil as it is collected.  It eliminates the need for manual draining of the collected waste oil.

Get the datasheet for more information on the money-saving design.

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Call an Abanaki sales representative today @1-800-358-7546 for more information about the Abanaki Oil Boss 2.0 Oil Skimmer.

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Presented by the Precision Machined Products Association and co-presented by Production Machining Products Finishing and Modern Machine Shop, the Precision Machining Technology Show (PMTS) addresses product technology, process innovation and business development in the precision machined parts industry. Founded in 2001, the biennial event includes an exhibit hall, machining demonstrations, show floor knowledge centers and classroom style technical sessions.

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Oil Boss.jpgThe Oil Boss is an innovative tool that keeps coolant free of oil and ultimately extends tool and coolant life. Additionally, it reduces expenses that would typically be used on maintenance and disposal.The Oil Boss comes equipped with Magni-Cling technology, which allows it to be hung from any metal surface in the shop. The magnetic backing allows for easy on/off portability, allowing you to clean all the sumps on site. Oil laden fluid is pumped up from the sump through the inlet valve of the Oil Boss. From there, the fluid passes through a media system, slowing the flow and allowing the oil to be filtered. The clean fluid passes through a second chamber and back to the sump below, leaving your tank with cleaner fluid in no time at all! The filtered oil can be easily discharged for clean and easy removal. In some instances, companies may be able to re-use the skimmed oil elsewhere or sell it for recycling, choosing to keep their part of the world cleaner.

Our sales team had a great time meeting with many of the professionals there and raising awareness of our product. Many of the attendees were impressed by the Oil Boss Oil Skimmer efficiency and oil collection capabilities. If you could use a means of collecting oil from water or coolant in any applications, you can contact Abanaki at (440) 543-7400 or e-mail us at skimmers@abanaki.com.

 

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skimmingsheader.jpgThe relationship between oil and water in a mixture is well-known and governed by two physical properties:

  • Specific Gravity: Most hydrocarbons have a lower specific gravity than water. Without agitation, oil separates from the water and floats to the surface. These oils are known as LNAPL’s, Light Non-Aqueous Phase Liquid. Oils (and other components) that sink in water have a higher specific gravity and are known as DNAPL’s, Dense Non-Aqueous Phase Liquid.
  • Surface Tension and Affinity: Normally, oil bonds more tightly to itself and other materials than to water. This affinity, and differences in surface tension between oil and water, cause oils to adhere to a skimming medium.

Although designs vary, all oil skimmers rely on specific gravity, surface tension and a moving medium to remove floating oil from a fluid’s surface.

Find out more about the 9 typical applications for Industrial oil skimmers by clicking the button below.

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