Abanaki Corporation Oil Skimming Division
17387 Munn Road
Chagrin Falls, OH 44023
Phone: (440) 543-7400
Email: skimmers@abanaki.com
Fax: (440) 543-7404
ISO 9001:2015 Certified Company
Abanaki Corporation Oil Skimming Division
17387 Munn Road
Chagrin Falls, OH 44023
Phone: (440) 543-7400
Email: skimmers@abanaki.com
Fax: (440) 543-7404
ISO 9001:2015 Certified Company
Implementation of Oil Concentrator Yields Savings in Disposal Expenditure | Abanaki
The Oil Concentrator operates without any reliance on electrical components or moving parts, simplifying its design and maintenance. Its functioning is straightforward: it directly receives liquid from the skimmer. The fundamental principle at play is gravity separation. To facilitate effective separation, the Concentrator tank is sized in a manner that allows sufficient duration for the oil and water to naturally segregate.
When it comes to discharging the liquids, the process is neatly organized. Water is released via a tube positioned with an open end close to the lower section of the Concentrator, whereas oil is directed through a separate drain outlet located near the upper part. As fresh liquid enters the Concentrator, the already separated water and oil are compelled to exit through their designated discharge tubes and ports. Enhancing this process, a sludge screen contributes additional dwell time, furthering the separation process. Importantly, this screen also acts as a safeguard, preventing any debris from compromising the quality of either the separated water or oil streams.
The Abanaki Oil Concentrator
The Abanaki Oil Concentrator plays a dual role, acting as a highly efficient oil-water separator capable of managing the recycling or responsible disposal of either liquid. In most operational scenarios, Abanaki skimmers excel at retrieving oil while leaving behind minimal traces of water. Nonetheless, as surface oil diminishes to a fine layer, measuring just 1/16 of an inch or even thinner, an increased amount of water or coolant might inadvertently get collected alongside the oil.
To tackle this situation, the Oil Concentrator collaborates seamlessly with an oil skimmer, offering a conclusive phase of separation. The outcome is twofold: it provides water or coolant that can be channeled back into the recycling process, and it yields oil that is nearly devoid of water, rendering it suitable for efficient disposal.Installed at the discharge end of the oil skimmer, this oil water separator comes complete with mounting bracket, removable sludge screen and drain plug for easy cleaning. An optional thermostatically controlled heater is available for use with thick oils, or when the application is in freezing temperatures. (A heater should not be used in environments where explosive fumes might be present.)
Abanaki highly recommends pairing the Oil Concentrator with all belt oil skimmers for optimal outcomes. This combination greatly boosts skimming efficiency and also brings down the costs linked with oil disposal. This partnership doesn’t just improve equipment performance – it saves money too. The Oil Concentrator refines the oil-water mix, making the separated oil purer and easier to dispose of. This reduces the expenses associated with disposal and supports eco-friendly practices. In essence, Abanaki’s suggestion to use the Oil Concentrator with belt oil skimmers is a smart way to work smarter, cut costs, and be environmentally responsible.
How to Successfully Implement Oil Skimmers
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
You are just one step away from downloading Abanaki’s most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.
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Oil-Water Separation: Ensuring Sustainability | Abanaki
Reasons to Remove Oil from Water
Here are six reasons why manufacturers need to remove oil from water and how Abanaki oil Skimming technologies offer a cost-effective solution.
1. Used motor oil can contaminate millions of gallons of fresh water.
A gallon of used motor oil can contaminate one million gallons of fresh water. This highlights the significant danger of improper disposal or leakage, which can harm aquatic ecosystems, endanger aquatic life, and threaten drinking water sources. Responsible handling and recycling of used motor oil are crucial to protect our water resources and the environment for future generations.
2. The U.S. produces billions of gallons of waste oil each year, and millions are improperly disposed.
Each year, the United States produces an astounding number of billions of gallons of waste oil. Amid this vast quantity, there is a concerning portion amounting to millions of gallons that unfortunately do not undergo proper disposal practices. This mismanagement of waste oil can have severe consequences for the environment, as improper disposal may lead to soil and water contamination, posing significant risks to ecosystems and human health alike.
3. Sources of oily wastewater
Oily wastewater stems from various sources and consists of exhausted oil emulsions from machine tools, used coolants, water utilized in parts washing, and grease from food processing, among other contributors. Machine tools often generate oil emulsions as a byproduct of their operation, while used coolants and wastewater from parts washing can become contaminated with oil residues. In the food processing industry, the presence of grease and oils further contributes to the creation of oily wastewater.
4. Dumping oily wastewater into a storm sewer
The act of disposing of oily wastewater into a storm sewer is a grave offense with severe consequences. Engaging in such unlawful practices could result in individuals facing significant penalties, including the possibility of being sentenced to several years in prison and/or facing substantial fines.
5. Hiring a licensed disposal firm to haul away and treat oily wastewater
For larger manufacturers, opting to hire a licensed disposal firm to haul away and treat oily wastewater or coolant can result in substantial monthly expenses, amounting to thousands of dollars. The costs associated with such specialized services stem from the complexities involved in handling and treating hazardous substances like oily wastewater, which require adherence to strict environmental regulations and specialized equipment.
6. Oil skimmer technology can dramatically reduce the water content of waste oil that must be disposed of or recycled.
“Oil and water don’t mix,” a statement that manufacturers in a variety of industries have come to learn the hard way. Oil skimming technologies offer an environmentally safe, highly economical approach to separating oil and water prior to disposal.
How to Successfully Implement Oil Skimmers
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
You are just one step away from downloading Abanaki’s most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.
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Oil Skimming for Wastewater Recycling | Abanaki
2As large generators of oily wastewater tighten effluent controls, the U.S. Environmental Protection Agency (EPA) is targeting smaller generators. Some of the firms receiving their attention are smaller manufacturing plants, automotive garages, mobile equipment service shops and truck farms. Many of these firms do not have access to a sanitary sewer system that will accept oily wastewater.
Because disposal in storm sewers also is prohibited, they frequently use injection wells, septic system drain-fields, dry wells and ground pits to dispose of oily wastewater; one EPA concern is that oily wastewater will find its way into an underground aquifer that is a source of drinking water.
Many oily wastes contain organic and inorganic chemicals in concentrations that exceed the primary drinking water standards established by the Safe Drinking Water Act. So, the focus of one EPA program is aimed at preventing contamination of groundwater by controlling oily wastewater recycling at the generator’s site.
Getting Rid of Oily Wastewater
If oily wastewater isn’t recycled, it must be disposed of safely. One option is to have it collected and hauled away by a licensed disposal firm. The annual volume of oily wastewater generated by many shops and plants makes hauling too costly.
Even firms connected to sanitary or industrial wastewater sewer systems have limitations on the oil content in their effluent. When oil concentration exceeds a certain level, usually 100 ppm or less, the generator can get hit with hefty surcharges by the local government providing wastewater treatment.
At some level of oil concentration, the oily water effluent is prohibited from entering the sanitary sewer line.
Wastewater Recycling
With wastewater recycling, the most common methods of oil/water separation include decanting tanks, oil skimming, coalescing, membrane separation and various chemical treatments. Any of these methods can be effective. Selection should be based on economic as well as technical considerations.
Although it is a cost-effective method of reducing contamination, oil skimming often is overlooked as a primary technique. Frequently, this results from the misperception that skimming is only suitable as a pretreatment ahead of other oil/water separation devices.
Certainly, skimming is a retreatment method used to prevent oil overloads in downstream membranes, coalescers and sand bed filters. But it can stand alone as an oil removal method in many applications, reducing oil to only a few parts per million concentrations, depending on conditions. In many locales, this is good enough to allow the water to enter a sanitary sewer system without paying connection surcharges.
More exotic methods of oil removal, such as membrane filtration and chemical treatment, are most often required when tight emulsions and other chemicals must be removed. If an emulsion is the water-in-oil type, a skimmer may do the job.
Types of Oil Skimmers
Oil skimmers usually incur a low initial cost, install easily, offer rugged construction, reliable operation and minimal upkeep. Training personnel for operation, monitoring and routine maintenance is nil.
Still, there are different types of skimmers, and each application requires some analysis to make the best selection. Also, the water collection system must be set up properly in order to get maximum performance from the skimmer.
The six major skimmer configurations for industrial plants and service shops are belt, disk, drum, mop, tube and floating suction types. For all types, the oil or other hydrocarbon liquids must be floating on top of the water. For all but the floating suction type, a moving skimmer medium is pulled through or across the surface to attract the oil.
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
You are just one step away from downloading Abanaki’s most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.
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Improving CNC Performance with Coolant Oil Skimmers | Abanaki
Coolant oil skimmers typically don’t come attached to CNC machines when they are newly bought. This is because nobody wants to admit that the brand-new machine is eventually going to leak oil into the coolant. This looks good on paper, but there is a reason why so many coolant oil skimmers are bought annually.
CNC machines are bound to have at least a small amount of oil leaking into the coolant at some point. The skimmer will remove this oil from the top of the coolant for disposal. Without some type of coolant oil skimmer, the coolant life will be dramatically decreased. These small coolant oil skimmers will save you money throughout the operational life of your CNC machine.
The Crucial Role of Coolant Oil Skimmer on CNC Machine
A coolant oil skimmer plays a crucial role in enhancing the performance and longevity of CNC (Computer Numerical Control) machines. These machines rely on coolant oil to lubricate and cool the cutting tools, which is essential for maintaining high precision and preventing damage due to excessive heat. However, coolant oil tends to become contaminated with various substances such as tramp oil, metal shavings, and debris during the machining process. This contamination can adversely affect the machining process, leading to reduced efficiency and increased maintenance requirements.
The implementation of a coolant oil skimmer effectively addresses this issue by efficiently removing the contaminants from the coolant oil. By removing tramp oil, which is the accumulated oil from leaking machine parts or hydraulic systems, the skimmer prevents the formation of a sticky residue on the workpiece, reducing the need for post-machining cleaning. This results in improved surface finish and higher product quality. Moreover, by removing metal shavings and debris, the skimmer helps prevent clogging of the coolant system, ensuring smooth coolant flow and minimizing the risk of tool damage.
Additionally, a coolant oil skimmer contributes to cost savings and environmental sustainability. By efficiently separating tramp oil from the coolant, it extends the life of the coolant oil, reducing the frequency of coolant replacements and the associated costs. Moreover, the skimmer aids in the recycling and reusing of the separated tramp oil, minimizing waste generation and promoting environmental conservation. Overall, the benefits of a coolant oil skimmer on CNC machines include improved machining performance, reduced maintenance requirements, enhanced product quality, cost savings, and a more sustainable manufacturing process.
Different Types of Coolant Oil Skimmers
There are several different types of coolant oil skimmers available for CNC machines, each with its own unique design and method of operation.
Each type of coolant oil skimmer has its advantages and is suitable for different applications based on factors such as the type of coolant used, the volume of oil to be removed, and the specific requirements of the CNC machine.
How to Choose an Oil Skimmer for Machine Coolant
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
You are just one step away from downloading Abanaki’s most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.
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9 Ways to Treat DNAPLs | Abanaki
Difficult to remove and dangerous to the health of the environment and humans, DNAPLs are a persistent thorn in the side for many areas. Still, there are many ways to treat DNAPLs; the key is to find the correct method for the individual site.
What is a DNAPL?
DNAPL is short for dense non-aqueous phase liquid. Common DNAPLs include creosote, coal tar, and heavy oils; common DNAPL applications include degreasing and acting as a solvent. On the other hand, DNAPLs can also be the byproduct of industrial processes; in particular, a form of DNAPL known as multi-compound waste is a common type of waste oil.
Which method is best for Treating DNAPLs?
Each of the following methods have their advantages and disadvantages. The conditions present in each treatment site determine the effectiveness and cost of individual methods and is the largest factor in choosing treatment method. As such, a good working knowledge of the treatment site is key to effective remediation.
Excavation
Excavation, where an environmental remediation firm will dig to the DNAPL and remove the pollutant, is by far the most effective method and has close to 100% efficiency. Excavation is also expensive and impractical, since the DNAPLs are often deep underground and require significant amounts of manpower and machinery to reach the aquifer.
Bioremediation
Bioremediation is a much more common method. By introducing or encouraging the growth of organisms that can digest the DNAPL, bioremediation breaks down the pollutant into ecologically friendly substances. Bioremediation not only treats the DNAPL effectively, but can also potentially treat other pollutants in the remediation area and does not require the removal of waste.
Belt skimmers
Belt skimmers can be an effective means of DNAPL treatment. Having an oleophilic belt gives the belt oil skimmer an inherent way to attract floating oils and emulsified fluids without relying on pumps or other like means. In addition, a belt oil skimmer like the PetroXtractor requires far less daily maintenance than pumps or other means of collection.
Air sparging
Air sparging involves pumping pressurized air into the groundwater, causing the hydrocarbons in the water to become a gas. This gas is then sucked up by vacuum extraction. Air sparging is unable to function with low air permeability and functions inefficiently when the air permeability is too high.
Soil vapor extraction
Soil vapor extraction (SVE) is similar to air sparging, but focuses on removing contaminants from the surrounding soil rather than groundwater. As such, the technique shares may of its advantages and disadvantages with air sparging. Both techniques are focused on environmental remediation; although some industrial processes may be able to accommodate air sparging, most will find the introduction of gas into a potentially polluted tank will propagate foul smells and potentially harmful gases.
Solidification
Solidification involves immobilizing the contaminant via chemical or physical means. Often, this method relies on trapping contaminants in soil, either reducing contamination of the aquifer or making the contaminant easier to remove. Inorganic pollutants, such as radionuclides, can be collected more easily and with fewer health risks like radiation poisoning.
In situ oxidation
In situ oxidation involves the injection of chemical oxidizers, materials such as oxygen or the halogen family that encourage the loss of electrons, into the contaminated area. The chemical reaction between the chemical oxidizer and the pollutant renders the pollutant harmless. Often, oxidation is used for chemical pollutants. Oxidation still needs to react with the substance; if the pollutant is not easily oxidized, the treatment will have no effect.
In-situ chemical reduction
In-situ chemical reduction is similar in concept to In-situ oxidation. Usually used to treat chromium and the solvent trichloroethene, the method introduces a reducing agent such as zero-valent iron nanoparticles to reduce the number of electrons in a contaminant and change the contaminant to something less harmful.
Pump and treat
Pump and treat refers to the process of pumping out the groundwater from the aquifer and subsequently treating that groundwater through any number of means, including most of the methods listed above. Pumping out the water makes the water easier to treat since the conditions can be adjusted for better collection and the aquifer may not be suited to the optimal method of remediation.
Collecting DNAPLs can be a difficult task but is possible with enough foresight and planning. By understanding the nature of the contamination and the unique environment the treatment occurs in, an effective treatment method can be selected.
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
How Does a Well Oil Skimmer Work?
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Enhancing Efficiency: Key Benefits of Oil Skimmers in the Machining Industry | Abanaki
The use of an oil skimmer in various industries offers numerous advantages and benefits. Here are some of the benefits achieved by using an oil skimmer.
Reduction of Disposal Costs
Recycling Opportunities
In certain situations, companies have the opportunity to repurpose the skimmed oil obtained through oil skimming in other applications or sell it for recycling, showcasing their commitment to environmental stewardship. By opting to re-use or recycle the skimmed oil, companies actively contribute to waste reduction and demonstrate their dedication to maintaining a cleaner environment. This approach not only aligns with responsible resource management practices but also has the potential to create additional revenue streams while reducing the overall ecological impact.
Extend Coolant Life
Oil-free coolant extends its usefulness and effectiveness, resulting in reduced maintenance and coolant replacement expenses. It ensures optimal machining performance by maintaining the coolant’s original properties for a longer period. The minimized need for maintenance interventions and less frequent coolant replacement leads to cost savings and improved operational efficiency.
Esthetic Benefits:
By effectively removing oil from a machine coolant tank, there is a significant reduction in the amount of smoke generated when the cutting tool interacts with oil-laden coolant. This reduction in smoke production contributes to a visibly cleaner workplace environment. Not only does it enhance the aesthetics of the workspace, but it also improves air quality by minimizing the release of smoke and potentially harmful particles into the air. This cleaner workplace fosters a healthier and more pleasant atmosphere for employees while promoting safety and productivity in machining operations.
Extend Tool Life
Hygienic Benefits
By actively maintaining an oxygenated and oil-free coolant, notable benefits arise, including the reduction of the unpleasant “rotten egg” odor commonly associated with coolant degradation. The presence of oxygen in the coolant helps inhibit the growth of bacteria, which contributes to a cleaner work environment. With lowered bacterial levels, the risk of biofilm formation and related issues, such as foul odors and potential health hazards, is significantly diminished, promoting a more pleasant and hygienic workplace for employees.
How Do Industrial Belt Oil Skimmers Work?
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
You are just one step away from downloading Abanaki’s most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.
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