Companies actively seek effective oil removal methods from water or coolant to reduce costs, liability, and environmental impact.
How Oil Water Concentrator Increases Oil Skimmer Efficiency?
Companies actively seek effective oil removal methods from water or coolant to reduce costs, liability, and environmental impact. By removing oil, they can extend the lifespan of water or coolant, reducing the need for frequent and expensive replacements and disposal. Moreover, this practice creates a safer and cleaner work environment, fostering employee well-being and productivity while adhering to environmental regulations.
The use of an oil skimmer in various industries offers numerous advantages and benefits. Here are some of the benefits achieved by using an oil skimmer.
Reduction of Disposal Costs
The cost of disposing of oil-laden coolant is typically higher compared to the cost of disposing of oil alone. This is primarily due to the classification of oil-laden coolant as a hazardous waste, which requires special handling and compliance with stringent disposal regulations. The disposal of oil-laden coolant often involves additional steps, such as containment, transportation, and treatment, which contribute to the overall higher cost.
Recycling Opportunities
In certain situations, companies have the opportunity to repurpose the skimmed oil obtained through oil skimming in other applications or sell it for recycling, showcasing their commitment to environmental stewardship. By opting to re-use or recycle the skimmed oil, companies actively contribute to waste reduction and demonstrate their dedication to maintaining a cleaner environment. This approach not only aligns with responsible resource management practices but also has the potential to create additional revenue streams while reducing the overall ecological impact.
Extend Coolant Life
Oil-free coolant extends its usefulness and effectiveness, resulting in reduced maintenance and coolant replacement expenses. It ensures optimal machining performance by maintaining the coolant’s original properties for a longer period. The minimized need for maintenance interventions and less frequent coolant replacement leads to cost savings and improved operational efficiency.
Esthetic Benefits:
By effectively removing oil from a machine coolant tank, there is a significant reduction in the amount of smoke generated when the cutting tool interacts with oil-laden coolant. This reduction in smoke production contributes to a visibly cleaner workplace environment. Not only does it enhance the aesthetics of the workspace, but it also improves air quality by minimizing the release of smoke and potentially harmful particles into the air. This cleaner workplace fosters a healthier and more pleasant atmosphere for employees while promoting safety and productivity in machining operations.
Extend Tool Life
The process of removing floating surface oils from coolant while simultaneously aerating and refreshing it brings the added benefit of extending tool life. By removing the oils, the coolant maintains its intended composition and properties, ensuring optimal performance during machining operations. This reduction in oil contamination helps prevent the buildup of residues and deposits on cutting tools, minimizing friction, heat generation, and tool wear.
Hygienic Benefits
By actively maintaining an oxygenated and oil-free coolant, notable benefits arise, including the reduction of the unpleasant “rotten egg” odor commonly associated with coolant degradation. The presence of oxygen in the coolant helps inhibit the growth of bacteria, which contributes to a cleaner work environment. With lowered bacterial levels, the risk of biofilm formation and related issues, such as foul odors and potential health hazards, is significantly diminished, promoting a more pleasant and hygienic workplace for employees.
How Do Industrial Belt Oil Skimmers Work?
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
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If you are running your skimmer 24/7 and the tank or pit runs out of oil, your skimmer will pick up whatever is remaining in the tank, and most of the time that will be water or coolant. There is a way to prevent this and that is by utilizing an oil water separator/concentrator in conjunction with your oil skimmer.
Oil Water Concentrator
The oil water concentrator attaches to the skimmer and helps in further separating the water/coolant from your oil. This unit is placed on the back of the skimmer. The skimmed material is drained into the concentrator and then it separates the water from oil. You can then drain the water back into the tank or well through one hose, and the oil drains from another. So, next time you’re wondering how to increase the efficiency of your oil skimmer, take a look at the oil water concentrator to help solve your dilemma.
How Oil Water Concentrator works?
The Oil Concentrator is non-electrical and contains no moving parts — it simply receives liquid directly from the skimmer. Based on the principle of gravity separation, the Concentrator tank is sized so that there is adequate dwell time for the oil and water to separate. Water discharge is through a tube that has an open end near the bottom of the Concentrator, while oil flow is through a separate drain port near the top. As additional liquid enters the Concentrator, water and oil are forced out through their respective discharge tubes and ports. A sludge screen provides additional dwell time for separation while preventing debris from contaminating either the water or the oil.
Abanaki Oil Concentrator
The Abanaki Oil Concentrator provides virtually complete oil/ water separation for recycling or disposal of either liquid. Under most operating conditions, Abanaki skimmers pick up oil with only small traces of water. However, as surface oil is reduced to a thin layer (1/16 inch thick or less), more water (or coolant) may be picked up along with the oil. When used in tandem with an oil skimmer, the Oil Concentrator solves this problem by providing final phase separation. The result is water (or coolant) available for recycling, and virtually water-free oil for disposal.
Installed at the discharge end of the oil skimmer, the Concentrator comes complete with mounting bracket, removable sludge screen and drain plug for easy cleaning. An optional thermostatically controlled heater is available for use with thick oils, or when the application is in freezing temperatures. (A heater should not be used in environments where explosive fumes might be present.)
Abanaki recommends the use of the Concentrator with all oil skimmers. It increases the efficiency of the skimmer and reduces costs associated with oil disposal.
To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com
Abanaki Corporation Oil Skimming Division
17387 Munn Road
Chagrin Falls, OH 44023
Phone: (440) 543-7400
Email: skimmers@abanaki.com
Fax: (440) 543-7404
ISO 9001:2015 Certified Company
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Enhancing Efficiency: Key Benefits of Oil Skimmers in the Machining Industry | Abanaki
Companies actively seek effective oil removal methods from water or coolant to reduce costs, liability, and environmental impact.
How Oil Water Concentrator Increases Oil Skimmer Efficiency? | Abanaki
How Oil Water Concentrator Increases Oil Skimmer Efficiency?